| 1,402 | 24 | 413 |
| Downloads | Citas | Reads |
In view of the problem that the design of traditional thermal protection system is not suitable for the extreme force and thermal environment during the long endurance and high Mach flight of supersonic/hypersonic vehicle, the concept of a combined thermal protection system is put forward, and the research of combined thermal protection system is introduced from the aspects of protection/heat insulation performance and load-bearing performance. The performance and research status are summarized emphatically for the filling-combined thermal protection system. By comparing the characteristics of the combined thermal protection system, it is found that the structural efficiency of the filling-combined system is higher, but the processing technology is more complex. The thermal insulation capacity of the combined thermal structure is limited by the thickness of the thermal insulation material. The combined thermal protection system is more efficient with new high-temperature resistant materials or high-temperature heat pipes. It is the key to solve the lightweight design of the structure. The development trend is prospected for the lightweight thermal protection system design of supersonic/hypersonic vehicle.
[1]刘薇,龚海华.国外高超声速飞行器发展历程综述[J].飞航导弹,2020(3):20-27.
[2]Gori F,Corasaniti S,Worek W M,et al. Theoretical prediction of thermal conductivity for thermal protection systems[J]. Applied Thermal Engineering,2012,49:124-130.
[3]桂业伟,唐伟,杜雁霞,等.临近空间高超声速飞行器热安全[M].北京:国防工业出版社,2019.
[4]桂业伟.高超声速飞行器综合热效应问题[J].中国科学:物理学,力学,天文学,2019,49(11):139-153.
[5]尹凯军.防热瓦式热防护系统结构技术研究[D].南京:南京航空航天大学,2010.
[6]张玉妥,李依依.“哥伦比亚”号航天飞机空难原因及其材料分析[J].科技导报,2005,23(7):34-37.
[7]Han F,Yan Y,Ma J,et al. Experimental study and progressive failure analysis of stitched foam-core sandwich composites subjected to low-velocity impact[J]. Polymer Composites,2018,39(3):624-635.
[8]熊健,杜昀桐,杨雯,等.轻质复合材料夹芯结构设计及力学性能最新进展[J].宇航学报,2020,41(6):749-760.
[9]徐世南,吴催生.高超声速飞行器热防护结构研究进展[J].飞航导弹,2019(4):48-55.
[10]李金旺,戴书刚.高温热管技术研究进展与展望[J].中国空间科学技术,2019,39(3):30-42.
[11]Bresson G, Ahmadi-Senichault A, Caty O, et al.Thermographic and tomographic methods for tridimensional characterization of thermal transfer in silica/phenolic composites[J]. Composites Part B:Engineering,2016,104:71-79.
[12]吕双祺,李想,左渝钰,等.气凝胶隔热复合材料在空天飞行器热防护技术中的应用[J].飞航导弹,2020(5):19-25.
[13]Aegerter M A, Leventis N, Koebel M M. Aerogels Handbook[M]. Springer,New York,2011.
[14]郭朝邦,敬军.金属结构增材制造技术发展及其在高超声速飞行器上的应用分析[J].飞航导弹,2015(1):78-82.
[15]Incropera F P,DeWitt D P,Bergman T L,等.传热和传质基本原理[M].北京:化学工业出版社,2007.
[16]丁晨,牛智玲,单亦姣,等.多层热防护结构烧蚀传热模型研究[J].导弹与航天运载技术,2021(1):24-28.
[17]王飞,王秦阳,孙创,等.一种耐高温多层热防护结构的优化设计与性能[J/OL].航空动力学报,DOI:10. 13224/j. cnki. jasp. 20210601.
[18]刘海涌,刘朝阳,刘存良.气凝胶夹芯金属热防护结构换热特性的实验研究[J].固体火箭技术,2016(2):253-258.
[19]吕双祺,孙燕涛,腾雪峰,等.缝合三明治热防护结构热力耦合仿真分析[J].科学技术与工程,2021(31):13595-13602.
[20]Vaidya U K,Palazotto A N,Gummadi L. Low velocity impact and compression-after-impact response of z-pin reinforced core sandwich composites[J]. Journal of Engineering Materials&Technology,2000,122(4):434.
[21]Jain L K,Dransfield K A,Mai Y W. On the effects of stitching in CFRPs—II. Mode II delamination toughness[J]. Composites Science and Technology, 1998, 58(6):829-837.
[22]CartiéD D,Fleck N A. The effect of pin reinforcement upon the through-thickness compressive strength of foam-cored sandwich panels[J]. Composites Science&Technology,2003,63(16):2401-2409.
[23]林聪,贾德君,李范春,等.缝线对缝合增强三明治结构(陶瓷-气凝胶-陶瓷)热防护结构静力特性的影响[J].复合材料学报,2020(2):432-441.
[24]Ng W H, Friedmann P P, Wass A M. Thermomechanical behavior of a thermal protection system with different levels of damage-experiments and simulation[R]. AIAA-2007-2272,2007.
[25]解维华,孟松鹤,杜善义,等.金属热防护系统边缘热短路研究[J].航空学报,2010(5):1080-1085.
[26]Yang Yazheng,Yang Jialing,Fang Daining. Research progress on thermal protection materials and structures of hypersonic vehicles[J]. Applied Mathematics and Mechanics(English Edition),2008(1):51-60.
[27]Bapanapalli S, Martinez O, Gogu C, et al. Analysis and design of corrugated-core sandwich panels for thermal protection systems of space vehicles[C]. 47th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics,and Materials Conference 14th AIAA/ASME/AHS Adaptive Structures Conference 7th,2006.
[28]Daryabeigi K, Splinter S, Knutson J. Characterization of structurally integrated TPS for hypersonic vehicles[C]. Fundamental Aeronautics 2008 Annual Meeting,USA,October 7-9,2008.
[29]Daryabeigi K, Branch C. Thermal properties for accurate thermal modeling[C]. Thermal and Fluids Analysis Workshop, Hampton, VA, NASA Langley Research Center,2011.
[30]Li Y, Zhang L, He R, et al. Integrated thermal protection system based on C/SiC composite corrugated core sandwich plane structure[J]. Aerospace Science and Technology,2019(91):607-616.
[31]Xie G,Wang C,Ji T,et al. Investigation on thermal and thermomechanical performances of actively cooled corrugated sandwich structures[J]. Applied Thermal Engineering,2016,103:660-669.
[32]Wang Y, Zhang Q, Tang Z, et al Integrated thermal protection system design for hypersonic vehicle based on new thermal-mechanical method[J]. Aerospace Engineering,2022,35(1):04021121.
[33]Ma Y, Xu B, Chen M, et al. Optimization design of built-up thermal protection system based on validation of corrugated core homogenization[J]. Applied Thermal Engineering,2017,115:491-500.
[34]Karen I, Yazici M, Shukla A. Designing foam filled sandwich panels for blast mitigation using a hybrid evolutionary optimization algorithm[J]. Composite Structures,2016,158:72-82.
[35]Zhao S Y,Li J J,Zhang C X,et al. Thermo-structural optimization of integrated thermal protection panels with one-layer and two-layer corrugated cores based on simulated annealing algorithm[J]. Structural and Multidisciplinary Optimization,2015,51(2):479-494.
[36]Xie G, Zhang R, Manca O. Thermal and thermomechanical performances of pyramidal core sandwich panels under aerodynamic heating[J]. Journal of Thermal Science and Engineering Applications:Transactions of the ASME,2017,9(1):014503.
[37]Liu J,Xiang L,Kan T. The effect of temperature on the bending properties and failure mechanism of composite truss core sandwich structures[J]. Composites Part A:Applied Science and Manufacturing,2015,79:146-154.
[38]Zhang L,Chen Y,He R,et al. Bending behavior of lightweight C/SiC pyramidal lattice core sandwich panels[J]. International Journal of Mechanical Sciences,2019:105409.
[39]Wang X, Wei K, Wang K, et al. Effective thermal conductivity and heat transfer characteristics for a series of lightweight lattice core sandwich panels[J]. Applied Thermal Engineering,2020,173(2):115205.
[40]Li X D, Wu L Z, Ma L, et al. Fabrication and mechanical properties of composite pyramidal truss core sandwich panels with novel reinforced frames[J].Reinforced Plastics and Composites,2016,35(16):1260-1274.
[41]Wu Q,Vaziri A,Asl M E,et al. Lattice materials with pyramidal hierarchy:Systematic analysis and three dimensional failure mechanism maps[J]. Journal of the Mechanics and Physics of Solids,2019,125:112-144.
[42]Wu Q, Gao Y, Wei X, et al. Mechanical properties and failure mechanisms of sandwich panels with ultralightweight three-dimensional hierarchical lattice cores[J]. International Journal of Solids and Strucures,2017,S0020-7683(17)30434-1.
[43]Wu Q, Ma L, Wu L, et al. A novel strengthening method for carbon fiber composite lattice truss structures[J]. Composite Structures,2016,153:585-592.
[44]陈立明,戴政,谷宇,等.轻质多层热防护结构的一体化优化设计研究[J].力学学报,2011(2):289-295.
[45]Wu Q,Ma L,Gao Y,et al. A new fabrication method for hierarchical truss materials with millimeter-scale struts[J]. Materials Letters,2016,186:1-6.
[46]Xu Y,Xu N,Zhang W,et al. A multi-layer integrated thermal protection system with C/SiC composite and Ti alloy lattice sandwich[J]. Composite Structures,2019,230:111507.
[47]Steeves C A,Ming H,Maxwell P T,et al. Design of a robust, multifunctional thermal protection system incorporating zero expansion lattices[C]. ASME 2007International Mechanical Engineering Congress and Exposition,2007.
[48]熊健,郑伟,冯丽娜,等.波纹板-金字塔多级点阵结构力学性能及失效机制研究[J].固体力学学报,2015,36(S1):124-131.
[49]Vinh T L,Ngoc S H. Advanced sandwich structures for thermal protection systems in hypersonic vehicles:A review[J]. Composites Part B,2021,226(109301):1-44.
[50]Tripathi L,Behera B K. Review:3D woven honeycomb composites[J]. Journal of Materials Science, 2021(56):15609-15652.
[51]Gorton M K, Shideler J L, Webb G L. Static and aerothermal tests a superalloy honeycomb prepackaged thermal protection system[R]. NASA,Technical Paper,1993.
[52]Ahmad S, Zhang J, Feng P, et al. Processing technologies for nomex honeycomb composites(NHCs):A critical review[J]. Composite Structures,2020,250:112545.
[53]Myers D E,Martin C J,Blosser M L. Parametric weight comparison of advanced metallic, ceramic tile, and ceramic blanket thermal protection systems[R]. NASA Langley Technical Report Server,2000.
[54]Blosser M L, Poteet C C, Chen R R, et al.Development of advanced metallic thermal-protectionsystem prototype hardware[J]. Journal of Spacecraft&Rockets,2015,41(2):183-194.
[55]王曼,杨家勇,何二锋,等.高温合金前缘热防护结构隔热性能分析[J].航空学报,2016,37(S1):53-58.
[56]董永朋,屈强,辛健强,等.基于等效热传导的金属热防护结构尺寸优化设计[J].航天制造技术,2016(4):5-8.
[57]Kentaro S,Ryosuke M,Masahito U,et al. 3D printing of composite sandwich structures using continuous carbon fiber and fiber tension[J]. Composites Part A:Applied Science&Manufacturing,2018,113:114-121.
[58]Choudhari C J,Thakare P S,Sahu S K. 3D printing of composite sandwich structures for aerospace applications[J]. High-Performance Composite Structures, 2022:45-73.
[59]Pablo, Vitale, Juan, et al. Failure mode maps of natural and synthetic fiber reinforced composite sandwich panels[J]. Composites Part A:Applied Science and Manufacturing,2017(94):217-225.
[60]Wei X, Li D, Xiong J. Fabrication and mechanical behaviors of an all-composite sandwich structure with a hexagon honeycomb core based on the tailor-folding approach[J]. Composites Science and Technology,2019,184:107878.
[61]Xwa B,Qwa B,Ying G,et al. Bending characteristics of all-composite hexagon honeycomb sandwich beams:Experimental tests and a three-dimensional failure mechanism map-ScienceDirect[J]. Mechanics of Materials,2020,148:103401.
[62]Heidenreich B,Bamsey N,Shi Y,et al. Manufacture and test of C/C–SiC sandwich structures[J]. CEAS Space Journal,2020,12(1):73–84.
[63]Yuan Shi, Dileep P K, Heidenreich B, et al.Determination and modeling of bending properties for continuous fiber reinforced C/C-SiC sandwich structure with grid core[J]. Composite Structures, 2018, 204:198-206.
[64]Cote F, Russell B P, Deshpande V S, et al. The through-thickness compressive strength of a composite sandwich panel with a hierarchical square honeycomb sandwich core[J]. Journal of Applied Mechanics,2009,76(6):61004.
[65]Park S,Russell B P,Deshpande V S,et al. Dynamic compressive response of composite square honeycombs[J]. Composites Part A:Applied Science&Manufacturing,2012,43(3):527-536.
[66]周晨,王志瑾,候天骄. V型皱褶芯材一体化热防护结构等效热传导系数预测[J].导弹与航天运载技术,2019(3):21-28.
[67]朱春生.空天飞机热防护结构材料的仿生研究[D].南京:南京航空航天大学,2014.
[68]郭策,江小婷,邹稳蓬,等.仿甲虫鞘翅轻质结构及其参数优化设计[J].复合材料学报,2015(3):856-863.
[69]郭策,陆振玉,吴元琦.仿生轻质结构在飞机大开口区的应用及其优化设计[J].机械工程学报,2017(13):125-135.
[70]K Lin, K Hu, Gu D. Metallic integrated thermal protection structures inspired by the Norway spruce stem:Design, numerical simulation and selective laser melting fabrication[J]. Optics&Laser Technology,2019,115:9-19.
[71]Le V T, Goo N S. Thermomechanical performance of bio-inspired corrugated-core sandwich structure for a thermal protection system panel[J]. Applied Sciences,2019,9(24):5541.
[72]Lan S,Wu D,Ying P,et al. Experimental research on thermal insulation performance of lightweight ceramic material in oxidation environment up to 1700°C[J].Ceramics International,2016,42(2):3351-3360.
[73]梁恒亮,陈静,刘宇,等.新型树脂基复材热防护结构制造技术研究[J].复合材料科学与工程,2022(3):96-103.
[74]夏雨,汪东,许孔力,等.新型树脂基热防护结构的制备及性能研究[J].复合材料科学与工程,2020(10):96-100.
[75]Shi Y A, Zha B L, Su Q D, et al. Thermal performance and ablation characteristics of C/C-SiC for thermal protection of hypersonic vehicle[J]. Journal of the European Ceramic Society,2021,41:5427-5436.
[76]Purwar A,Basu B. Thermo-structural design of ZrB2–SiC-based thermal protection system for hypersonic space vehicles[J]. Journal of the American Ceramic Society,2017,100(4):1618-1633.
[77]曹晨宇,王睿星,邢晓冬,等.含相变材料热防护结构一体化设计与试验[J].宇航学报,2019(3):352-361.
[78]Li W, Huang J, Zhang Z, et al. Evaluation method and key factor analysis for thermal protection performance of multifunctional integrated ablative materials[J]. Polymer Composites,2020(41):5043-5058.
[79]张利崇,俞继军.高超声速飞行器热防护技术[M].北京:科学出版社,2021.
[80]孔维萱,杨凯威,夏吝时,等.疏导式热防护结构试验及数值分析[J].导弹与航天运载技术,2021(4):108-112.
[81]Rong Y,Wei Y,Duan D,et al. Heat-balance thermal protection with heat pipes for hypersonic vehicle[C].应用物理、光电子学和光学国际研讨会,2016.
[82]刘冬欢,郑小平,王飞,等.内置高温热管C/C复合材料热防护结构热力耦合机制[J].复合材料学报,2010(3):43-49.
[83]Chi S W. Heat pipe theory and practice:A source book[M]. Washington,USA:Hemisphere Pub,1976.
[84]Kasen S D,Wadley H. Heat pipe thermal management at hypersonic vehicle leading edges:A low temperature model study[J]. Journal of Thermal Science and Engineering Applications,2019(6):1948-5085.
[85]Hongpeng L,Weiqiang L. Thermal structural analysis of the platelet heat-pipe-cooled leading edge of hypersonic vehicle[J]. Acta Astronautica,2016,127:13-19.
[86]朱晓军,刘祥,李锋,等.前缘一体化高温热管结构防热效果的实验研究[J].气体物理,2022,7(5):78-88..
[87]韩海涛,陈智,胡龙飞,等.基于高温热管的超燃燃烧室热防护结构[J].航空动力学报,2017(5):1043-1050.
[88]Steeves C A,He M Y,Kasen S D,et al. Feasibility of metallic structural heat pipes as sharp leading edges for hypersonic vehicles[J]. Journal of Applied Mechanics,2009,76(3):031014.
[89]李金旺,戴书刚.高温热管技术研究进展与展望[J].中国空间科学技术,2019(3):30-42.
[90]卫光仁,柴宝华,韩冶,等.高温钠热管传热性能试验研究[J].原子能科学技术,2021(6):1039-1046.
[91]艾邦成,陈思员,韩海涛,等.疏导式热防护结构传热极限特性[J].航空学报,2021(2):27-33.
Basic Information:
DOI:10.16358/j.issn.1009-1300.20220142
China Classification Code:V244.1;V445.1
Citation Information:
[1]Li Shibin,Ma Rui,Wang Lin.A review of combined thermal protection system for high-speed aircraft[J].Tactical Missile Technology,2023,No.217(01):8-21.DOI:10.16358/j.issn.1009-1300.20220142.
Fund Information:
国家自然科学基金(11802340)
2023-01-15
2023-01-15